Navigating The Top 5 Tech Challenges Facing Midwest Manufacturers
1. Overcoming Legacy System and Integration Barriers
Modernizing Manufacturing Systems
Many manufacturers still rely on outdated legacy systems that hinder agility and data integration. Custom software companies can play a pivotal role in modernizing these systems by building tailored solutions that bridge old and new technologies. This includes creating middleware for data synchronization, developing modern user interfaces, and enabling cloud-based access to critical systems. What is Middleware you ask? Simply put these are programs that are built to help transfer and transform your data.
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Stop playing the game of chicken with the old system that your IT department can’t support because nobody can update the code. Stop being stuck using work arounds and entering data in wrong fields because there is no way to modify the old system to match your needs of today. By creating middleware solutions, enhancing user interfaces, and enabling cloud access, manufacturers can achieve seamless integration and improved operational agility. Most of all you get a platform that can be managed and supported by your current IT Director and IT Staff.
2. Workforce Upskilling and AI Adoption
Empowering Employees through AI-Driven Training
As the manufacturing landscape evolves, the need for a skilled workforce becomes more pressing. Artificial Intelligence (AI) offers innovative solutions to bridge the skills gap by providing personalized training experiences. AI systems can analyze employee performance and tailor training modules to individual needs, ensuring that each team member receives the support they require to excel.
Moreover, AI can automate routine tasks, freeing up employees to focus on more strategic activities. This not only boosts productivity but also enhances job satisfaction as workers engage in more meaningful work. Real-time decision support from AI tools further empowers employees to make informed choices, adapting swiftly to new technologies and processes.
By integrating AI into workforce development, manufacturers can create a dynamic learning environment that fosters continuous improvement and innovation. This approach not only addresses current skill shortages but also prepares the workforce for future technological advancements. The search for a partner that can help you design and implement these AI tools has ended. Our successful AI learning companions can focus the attention on solutions by answering tech questions.
3. Leveraging Business Intelligence for Supply Chain Success
Achieving Real-Time Visibility and Data-Driven Culture
In today’s complex manufacturing environment, effective Business Intelligence (BI) is crucial for managing supply chains. A data-driven culture is essential to harness the full potential of BI tools. The all important lead time calculation can be based on actual data turned into informational facts. With flexibility built in to adjust the calculation as you grow you are never stuck trying to make up the numbers or averaging.
Real-time visibility into supply chain operations what does that even mean. It means that your systems can effectively share supply chain information across the enterprise without duplicating effort and entry. It means integrated solutions like dashboards that connect to supplier portals and get updates without having to sit and refresh the portal for the latest and greatest information. With comprehensive BI systems, manufacturers can track inventory levels, monitor supplier performance, and anticipate demand fluctuations, leading to more informed decision-making and reduced operational delays.
4. Safeguarding Data in a Digital World
Implementing Cybersecurity Measures

As manufacturers increasingly digitize their operations, the risk of cyber threats grows. Protecting sensitive data requires a comprehensive cybersecurity strategy. Implementing robust security frameworks is the first step in safeguarding digital assets. Regular audits and vulnerability assessments help identify potential weaknesses in the system, allowing for timely interventions.
A lot of cyber security is not cyber at all. The majority of cyber security loopholes come from the humans operating the machines. Like old logins for staff that are long gone.
Ultimately, a proactive approach to cybersecurity not only protects sensitive information but also maintains operational continuity, ensuring that manufacturers can focus on growth and innovation without compromising security.
5. Scalability and Cloud Infrastructure
Scalability and Cloud Infrastructure
Everyone is always talking about moving to the cloud and cloud applications. However, what is left out of the conversation is the cost. Also you don’t know where to put that large load of files you had on the shared drive of the server stored in the back closet. Where are we going to put the database backups that we need daily. The answer is in the cloud and backed up but managably cost.
The Average cloud setup will cost between $100 and $500 per month to get configured. This is with a set up that can support the way you work. For larger organizations the prices increase based on your resource needs.
- Shared Drive – nextcloud type application running on linux with large object storage for the files.
- Cloud database for existing applications
- Either a small virtual machine or managed app container 2 cores 8gb ram
- Public IP address
- Firewall set up
You would not need VPN setup as your assets would be password protected and use 2fa for access your new applications running on you new platform as a service or infrastructure as a service. As your operations scale your platform or infrastructure can scale with you.
Cloud infrastructure provides a robust foundation for integrating advanced technologies, such as IoT and AI, into manufacturing processes. It enables real-time data access and analysis, facilitating informed decision-making and improved efficiency. The AI tools can be leveraged through custom GPT agents. These paid semi private GPT instances can make everything from training staff, to managing marketing and sales, to adjusting pricing based on history. As manufacturers look to scale their operations, the cloud offers a pathway to achieve growth and maintain a competitive edge in your industry.
Driving Transformation with Letter B Global Technologies
At Letter B Global Technologies, we are committed to empowering manufacturers to overcome the challenges of modernization. Our expertise in custom software development utilizing cultural design and system integration ensures that your business can navigate the complexities of technological transformation with confidence. We specialize in creating scalable, secure, and efficient solutions that align with your unique operational needs.
mon,,,Whether it’s enhancing supply chain visibility, adopting AI-driven tools for workforce upskilling, or implementing consistent and strong cybersecurity measures, our team is dedicated to delivering results that drive growth and innovation. We partner with you your spreadsheet jungle, or MS Access database monster. Let us help you expand your technology functionality to help manufacturing business forward.
Our culturally designed solutions are tailored to fit your organizational culture, ensuring seamless integration and adoption. By working closely with your team, we ensure that our solutions not only meet your current needs but also position you for future success. Together, we can navigate the challenges of the modern manufacturing landscape and achieve transformative results.
Phone
Reach out to us at (844) 524-5378 to discuss how we can support your manufacturing technology needs.
Email us at info@letterbglobal.com for more information and to start a conversation about your business challenges.
Address
Visit our office at 2000 James Street, Coralville IA, to explore how we can help transform your operations.